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  • Flexible beam-shaping platform optimizes LPBF processes

    Press Release / November 06, 2024

    © Fraunhofer ILT, Aachen, Germany.

    A new approach to beam shaping will soon make additive manufacturing more flexible and efficient: Fraunhofer ILT has developed a new platform that can be used to individually optimize laser powder bed fusion (LPBF) processes. Customized beam profiles improve component quality, reduce material losses and enable previously impossible scaling of the build-up rate of the single beam process. Fraunhofer ILT will be presenting the test system, which is currently under construction, at Formnext in Frankfurt am Main from November 19 to 22.

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  • The joint project DioHELIOS aims to advance the high-power diode laser bars of consortium partner Jenoptik and integrate them into diode laser pump modules for future fusion power plants. The project also aims to advance their fully automated production with the help of AI.
    © Jenoptik.

    High-power laser diodes are a key component for fusion power plants of the future. The joint project DioHELIOS sets out to boost their power and efficiency to a new level and to develop approaches for their automated mass production. This is because diode laser modules are required in large quantities for climate-neutral energy generation through laser-based inertial confinement fusion. Several companies and institutes are working together in the BMBF-funded project: ams-OSRAM, the Ferdinand-Braun-Institut, Leibniz-Institut für Höchstfrequenztechnik (FBH), the Fraunhofer Institute for Laser Technology ILT, Jenoptik, Laserline and TRUMPF.

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  • A rudimentary quantum network link between Dutch cities

    Press Release by QuTech / October 30, 2024

    Fraunhofer and QuTech jointly strengthen Europe's innovative power and develop new technologies for quantum communication and quantum information networks. Shown here: laboratory prototype for a low-noise quantum frequency converter.
    © Fraunhofer ILT, Aachen, Germany.

    An international research team led by QuTech has demonstrated a network connection between quantum processors over metropolitan distances. Their result marks a key advance from early research networks in the lab towards a future quantum internet. The team developed fully independently operating nodes and integrated these with deployed optical internet fibre, enabling a 25 km quantum link. The researchers published their findings in Science Advances.

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  • Laser applicator with integrated mini-scanner, telescope, OCT sensor and beam position monitoring.
    © Fraunhofer ILT, Aachen, Germany.

    To test complex brain functions during neurosurgical procedures, surgeons must operate on awake, locally anesthetized patients. This allows surgeons to interact with them and test how their intervention affects brain function. However, opening the skull while the patient is awake is extremely stressful for them psychologically. A new robot-assisted and optically precisely monitored laser procedure developed by the Fraunhofer Institute for Laser Technology ILT in Aachen is set to enable gentle, vibration-free and virtually silent craniotomies while the patient is awake. The bone tissue of the skull is ablated using short-pulse laser radiation.

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  • Boosting efficiency in mining with AI and automation

    Press Release / October 29, 2024

    © Fraunhofer ILT, Aachen,Germany.

    “Doing instead of procrastinating”. This is the AI strategy presented by Prof. Constantin Haefner, Director of the Fraunhofer Institute for Laser Technology ILT, at the “AKL’24 – International Laser Technology Congress” in Aachen, Germany. Experts at the institute are putting this pragmatic strategy into practice in the German-Canadian AI-SLAM project, for example, in which an AI tool for the automated laser cladding of wear parts for the mining industry is being developed.

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  • Surgically opening the vertebral body is highly risky due to the spinal cord lying in the spinal canal. The robotically assisted laser surgery system developed at the Fraunhofer ILT is intended to replace mechanical high-speed milling and minimize surgical risks.
    © Fraunhofer ILT, Aachen, Germany / Ralf Baumgarten.

    Spinal canal stenosis – a bony narrowing of the spinal canal – can be agonizing. If it presses on the spinal cord, it comes to chronic pain and paralysis. Surgical intervention is often the only solution: In Germany alone, 111,000 cases are treated every year. However, since stenosis is close to the spinal cord, bony decompression, in which the constrictions are removed using high-speed milling, is risky. A robot-assisted, optically monitored laser procedure, which is currently in the pre-development stage at the Fraunhofer Institute for Laser Technology ILT in Aachen, could help to minimize the risk of such procedures in the future.

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  • Green aerospace with 3D printing

    Press Release / October 16, 2024

    ESA/CNES/Arianespace.
    © ESA/CNES/Arianespace.

    The European Commission's targets are ambitious: the ReFuelEU Aviation Regulation stipulates a 60 percent reduction in CO₂ emissions from aviation by 2050 compared to 1990 levels. A comprehensive EU Space Law (EUSL) is also planned, including rules on the sustainability of space activities. Aerospace companies are receiving support from the Fraunhofer Institute for Laser Technology ILT in Aachen and its new additive manufacturing processes, which significantly reduce the ecological footprint and reduce production costs.

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  • Dr. Tim Lantzsch (left) from Fraunhofer ILT and Dr. Stefan Leuders (right) from voestalpine discuss the current trends in metallic 3D printing, which have the potential to change industrial production in the long term.
    © Fraunhofer ILT, Aachen, Germany.

    Additive Manufacturing, particularly metal 3D printing, has evolved from a promising technology to a serious constituent of industrial production. Industries such as plant engineering, aerospace, automotive and metalworking are facing a technological transformation that could have far-reaching implications for design, production and sustainability. Dr. Stefan Leuders, head of Technology & Innovation at voestalpine Additive Manufacturing Center GmbH, Düsseldorf, and Dr. Tim Lantzsch, head of Laser Powder Bed Fusion at the Fraunhofer Institute for Laser Technology ILT, Aachen, discuss the current trends in Additive Manufacturing (AM), analyze the opportunities and risks, and show which industries can particularly benefit.

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  • © Fraunhofer ILT, Aachen, Germany.

    On September 10 and 11, 2024, the 5th Laser Colloquium Hydrogen 2024 - LKH2 brought together around 60 renowned experts from industry, science and research. The now well-established conference is the ideal platform for discussing the latest developments and applications of laser technology for fuel cell and hydrogen production. At the Fraunhofer Institute for Laser Technology ILT in Aachen, the two-day event focused on the continuous production of metallic bipolar plates, process monitoring and the functionalization of surfaces.

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  • © Fraunhofer ILT, Aachen, Germany.

    The Fraunhofer Institute for Laser Technology ILT will show experts from the hydrogen industry how advanced laser technologies are helping to pave the way for the breakthrough of hydrogen technology at the international trade fair and conference Hy-fcell, which will take place in Stuttgart on October 8 and 9, 2024. At stand 4E51 in hall 4, the Aachen-based institute will be demonstrating which innovations can meet the growing demand for hydrogen technology and how laser technology increases efficiency, reduces costs and improves the sustainability of fuel cell production.

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